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Chinas metal stamping die out of the country or will replace imports
[Release date:2013/04/23  Reading:2484 ]

  Our the stamping dies productivity levels after years of continuous development, China stamping die either in production or in the technical aspects have been improved, China's domestic stamping die to the advantages of inexpensive is gradually replaced by imports of stamping dies.

  At present, China metal stamping die technology continuous development, precision stamping parts processing mold is capable of producing plastic mold for cameras and mobile phones, a multi-cavity small modulus gear molds, as well as the accuracy of 5mm 7800-cavity plastic mold. Large sophisticated die-casting mold has been able to produce the the escalators overall pedal die casting, automobile rear axle gearbox die-casting mold, as well as automotive engine casing casting mold. Manufacturing process of stamping die mold manufacturing technology continues to improve, more and more sophisticated, and gradually catch up with the developed countries, and its development is mainly characterized by: continuing to the next larger, sophisticated, complex and rapid economic direction; technical content continuously improve; continue to shorten the manufacturing cycle; stamping parts processing mold production will continue to move in information technology, digital, fine, high-speed and automation direction. China's domestic stamping mold production technology continues to progress, and gradually replace imports of stamping dies, with the technical maturity of our stamping die in the future, China's stamping dies will go out of the country to shine on the world market.

  Ability to obtain high productivity depends on the choice of tools and machining strategies. In this competitive world of metal processing, manufacturers are continuous efforts to increase their productivity, this ongoing challenge also implies the need to constantly improve the metal removal rate. To achieve this goal by raising the feed parameters, increase the depth of cut and maximize cutting speed.

  In order to achieve this, we need to use the most cutting-edge tool technology, through the appropriate metal cutting process, the implementation of the most efficient processing methods.

  In processing environmental factors, the tool occupies a very important position. Although the tool is only 3% of the total cost of production through proper tool selection process efficiency increased by 20%, you can save up to 15% of the total cost.

  Like a domino effect, by a 15-20% increase in processing performance, productivity benefits can be realized, then directly promote the enhancement of the rate of return, and allow enterprises to achieve greater competitiveness. However, only through the mutual cooperation of advanced tool, cutting-edge CNC machine tools and intelligent CAD / CAM software, only to achieve the above objectives.

  Select the correct metal-cutting strategy to achieve high productivity

  The right to select the tool and cutting parameters can shorten the processing cycle, and reduce the power consumption of a single piece. Fast metal removal process not only gain high productivity, but also save energy. Tool expert Luo Baihui that cutting the shorter the time, the higher the productivity, the less energy consumption. Similarly, if the shortest tool path optimization of cutting parameters obtained through the use of advanced CAD / CAM software systems, but also to further improve productivity.

  Through vibration reduction processing solutions to increase productivity

  Stars crumb structure design, high-precision, the cutting force is effectively allocated to jointly improve the performance of the tool, the combination of damping design and smooth chip design significantly reduces the power consumption, high productivity while harvesting. The two main factors to promote low energy consumption and high metal removal rate is the helical cutting edges and unequal pitch structure. Ranging from pitch structure of the tool to eliminate harmonic vibration, harmonic vibration is vibration. Processing whenever the vibration or noise occurs, the operator is always to quickly lower the cutting speed, feed or depth of cut and cutting parameters, and this is not conducive to play tool performance.

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